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Precision Filling

Precision Filling & Bottling Services

From 1ml micro-dosing to 5L bulk production. The core of our facility is versatility - Modular lines so we can serve high-value concentrates and fragrances as well as efficient runs for industrial and food-grade liquids.

Extensive volume capability

Whether you are launching a sample-size tester or a trade refill, we align tooling and pumps to the physics of your liquid - Not a single fixed line speed for every SKU.

  • Micro-vials & Samples (1ml - 30ml) - Precision dosing for perfumes, essential oils, and concentrated serums.
  • Standard retail (50ml - 1L) - High-speed lines for honeys, beverages, and personal care.
  • Bulk & Industrial (1L - 5L) - Heavy-duty filling for lubricants, screenwash, varnishes, and catering-sized syrups.
Filling floor - Semi-automatic line with modular pumps and nozzles.
Fill line handover

Second half-view: line handover and live fill context alongside the still image.

Nozzles, conveyors, and pack formats sized to the SKU rather than a fixed line speed.
Line in motion

A close look at Precision Filling - Controlled dosing at the fill head to keep every container on spec.

Our technology: precision in every drop

Different liquids behave differently under pressure and speed. We match equipment to viscosity and pack format so a 1ml vial and a 5L container both leave with the same quality discipline - Documented, repeatable, and audit-friendly.

Volumetric Precision

For medium-to-high viscosity products - Honeys, syrups, gels, and heavy oils - We use a volumetric piston filler from a leading UK manufacturer, tuned to your SKU after trials.

  • Volumetric piston technology - Precise delivered volume with tight tolerances so you meet legal weight requirements without systematic over-fill (typical targets discussed and validated on trial).
  • Clean-cut nozzles (including DV110-class tooling where specified) - Engineered for stringy or viscous liquids such as honey-style products to reduce drips on bottles and labels.

Peristaltic Dosing - Ultra-Pure Option

For high-value liquids where contamination risk is unacceptable - Fragrances, essential oils, and sensitive formulations - Peristaltic dosing keeps the product path controlled.

  • Zero cross-contamination path - Liquid travels in medical-grade tubing; after the batch, tubing is replaced so the next product starts clean.
  • Micro-dosing specialist - Our go-to for roughly 1ml - 30ml formats, rapid scent changeovers, and expensive concentrates.
Nozzles and fill tooling matched to product viscosity and pack format.
Nozzles & Pistons - Clean-cut tooling tuned for stringy or viscous fills.
Filling line in motion - Bottles indexing under the fill head.
QC scale check - In-line weight verification keeps fast formats accurate at speed.
Peristaltic dosing

Medical-grade tubing swapped after each batch - The zero cross-contamination path for fragrances and concentrates.

Technical accuracy & Flow control

Filling is not only volume - It is the physics of the liquid. Using peristaltic and pneumatic technology, we control flow rate to match viscosity and reduce foaming where it matters.

Hyundai air compressors on the filling floor supplying pneumatic flow for volumetric control.
Our Hyundai compressors keep fast formats accurate at speed - Pneumatic flow volumetrically controlled on the bench.
  • Viscosity matching - From water-thin alcohols to high-drag honeys and industrial pastes.
  • Anti-drip & Anti-foam - Nozzle and pump choices tuned to reduce waste and container mess.
  • Weight & Volume checks - In-line monitoring for batch consistency and compliance.
Operator running in-line weight and seal checks against the batch record.
In-line checks logged to the batch record - Weight, fill level, and seal integrity.

Container & Closure versatility

Our equipment is compatible with a wide range of packaging - Always confirmed on RFQ with samples where needed.

  • Materials - Glass, PET, HDPE, tin, and aluminium (subject to compatibility confirmation on RFQ).
  • Closures - Screw caps, atomisers, trigger sprays, pump dispensers, and child-resistant closures where agreed.
  • Induction sealing - Foil heat-sealing for tamper evidence and leak prevention on suitable packs.

Segregated production for total purity

  • Hygienic food suite - Dedicated to honeys, syrups, and consumables with food-safe discipline.
  • Technical industrial line - Automotive fluids, varnishes, and compatible chemicals in a segregated workflow.

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